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6065 Aluminum vs. Nickel 617

6065 aluminum belongs to the aluminum alloys classification, while nickel 617 belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is nickel 617.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 4.5 to 11
40
Fatigue Strength, MPa 96 to 110
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Shear Strength, MPa 190 to 230
510
Tensile Strength: Ultimate (UTS), MPa 310 to 400
740
Tensile Strength: Yield (Proof), MPa 270 to 380
280

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 590
1330
Specific Heat Capacity, J/kg-K 890
450
Thermal Conductivity, W/m-K 170
13
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
75
Density, g/cm3 2.8
8.5
Embodied Carbon, kg CO2/kg material 8.4
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1200
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
230
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 31 to 40
24
Strength to Weight: Bending, points 36 to 43
21
Thermal Diffusivity, mm2/s 67
3.5
Thermal Shock Resistance, points 14 to 18
21

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
0.8 to 1.5
Bismuth (Bi), % 0.5 to 1.5
0
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0 to 0.15
20 to 24
Cobalt (Co), % 0
10 to 15
Copper (Cu), % 0.15 to 0.4
0 to 0.5
Iron (Fe), % 0 to 0.7
0 to 3.0
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
44.5 to 62
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0