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6065 Aluminum vs. S17400 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while S17400 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is S17400 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
11 to 21
Fatigue Strength, MPa 96 to 110
380 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 190 to 230
570 to 830
Tensile Strength: Ultimate (UTS), MPa 310 to 400
910 to 1390
Tensile Strength: Yield (Proof), MPa 270 to 380
580 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
850
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
14
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1200
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
880 to 4060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
32 to 49
Strength to Weight: Bending, points 36 to 43
27 to 35
Thermal Diffusivity, mm2/s 67
4.5
Thermal Shock Resistance, points 14 to 18
30 to 46

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.15
15 to 17
Copper (Cu), % 0.15 to 0.4
3.0 to 5.0
Iron (Fe), % 0 to 0.7
70.4 to 78.9
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0