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6065 Aluminum vs. ZA-27

6065 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
78
Elongation at Break, % 4.5 to 11
2.0 to 4.5
Fatigue Strength, MPa 96 to 110
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 190 to 230
230 to 330
Tensile Strength: Ultimate (UTS), MPa 310 to 400
400 to 430
Tensile Strength: Yield (Proof), MPa 270 to 380
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 180
120
Melting Completion (Liquidus), °C 640
480
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 890
530
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
30
Electrical Conductivity: Equal Weight (Specific), % IACS 140
53

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 2.8
5.0
Embodied Carbon, kg CO2/kg material 8.4
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1200
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 49
28
Strength to Weight: Axial, points 31 to 40
22 to 24
Strength to Weight: Bending, points 36 to 43
24 to 25
Thermal Diffusivity, mm2/s 67
47
Thermal Shock Resistance, points 14 to 18
14 to 15

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
25 to 28
Bismuth (Bi), % 0.5 to 1.5
0
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0.15 to 0.4
2.0 to 2.5
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0 to 0.050
0 to 0.0060
Magnesium (Mg), % 0.8 to 1.2
0.010 to 0.020
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.4 to 0.8
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
69.3 to 73
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0