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6066 Aluminum vs. 1235 Aluminum

Both 6066 aluminum and 1235 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 7.8 to 17
28 to 34
Fatigue Strength, MPa 94 to 130
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 95 to 240
52 to 56
Tensile Strength: Ultimate (UTS), MPa 160 to 400
80 to 84
Tensile Strength: Yield (Proof), MPa 93 to 360
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 560
640
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
60
Electrical Conductivity: Equal Weight (Specific), % IACS 130
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 16 to 39
8.2 to 8.6
Strength to Weight: Bending, points 23 to 43
15 to 16
Thermal Diffusivity, mm2/s 61
93
Thermal Shock Resistance, points 6.9 to 17
3.6 to 3.7

Alloy Composition


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Aluminum (Al), % 93 to 97
99.35 to 100
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0.7 to 1.2
0 to 0.050
Iron (Fe), % 0 to 0.5
0 to 0.65
Magnesium (Mg), % 0.8 to 1.4
0 to 0.050
Manganese (Mn), % 0.6 to 1.1
0 to 0.050
Silicon (Si), % 0.9 to 1.8
0 to 0.65
Titanium (Ti), % 0 to 0.2
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0