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6066 Aluminum vs. 5040 Aluminum

Both 6066 aluminum and 5040 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 7.8 to 17
5.7 to 6.8
Fatigue Strength, MPa 94 to 130
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 95 to 240
140 to 150
Tensile Strength: Ultimate (UTS), MPa 160 to 400
240 to 260
Tensile Strength: Yield (Proof), MPa 93 to 360
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 560
600
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
41
Electrical Conductivity: Equal Weight (Specific), % IACS 130
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 16 to 39
24 to 26
Strength to Weight: Bending, points 23 to 43
31 to 32
Thermal Diffusivity, mm2/s 61
64
Thermal Shock Resistance, points 6.9 to 17
10 to 11

Alloy Composition


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Aluminum (Al), % 93 to 97
95.2 to 98
Chromium (Cr), % 0 to 0.4
0.1 to 0.3
Copper (Cu), % 0.7 to 1.2
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0.8 to 1.4
1.0 to 1.5
Manganese (Mn), % 0.6 to 1.1
0.9 to 1.4
Silicon (Si), % 0.9 to 1.8
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15