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6066 Aluminum vs. 5254 Aluminum

Both 6066 aluminum and 5254 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 7.8 to 17
3.4 to 22
Fatigue Strength, MPa 94 to 130
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 95 to 240
150 to 200
Tensile Strength: Ultimate (UTS), MPa 160 to 400
240 to 350
Tensile Strength: Yield (Proof), MPa 93 to 360
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 560
590
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
32
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
73 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
51
Strength to Weight: Axial, points 16 to 39
25 to 37
Strength to Weight: Bending, points 23 to 43
32 to 41
Thermal Diffusivity, mm2/s 61
52
Thermal Shock Resistance, points 6.9 to 17
10 to 16

Alloy Composition


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Aluminum (Al), % 93 to 97
94.4 to 96.8
Chromium (Cr), % 0 to 0.4
0.15 to 0.35
Copper (Cu), % 0.7 to 1.2
0 to 0.050
Iron (Fe), % 0 to 0.5
0 to 0.45
Magnesium (Mg), % 0.8 to 1.4
3.1 to 3.9
Manganese (Mn), % 0.6 to 1.1
0 to 0.010
Silicon (Si), % 0.9 to 1.8
0 to 0.45
Titanium (Ti), % 0 to 0.2
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants