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6066 Aluminum vs. 6025 Aluminum

Both 6066 aluminum and 6025 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 7.8 to 17
2.8 to 10
Fatigue Strength, MPa 94 to 130
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 95 to 240
110 to 140
Tensile Strength: Ultimate (UTS), MPa 160 to 400
190 to 240
Tensile Strength: Yield (Proof), MPa 93 to 360
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 410
410
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 560
550
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 16 to 39
19 to 24
Strength to Weight: Bending, points 23 to 43
26 to 31
Thermal Diffusivity, mm2/s 61
54
Thermal Shock Resistance, points 6.9 to 17
8.2 to 10

Alloy Composition


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Aluminum (Al), % 93 to 97
91.7 to 96.3
Chromium (Cr), % 0 to 0.4
0 to 0.2
Copper (Cu), % 0.7 to 1.2
0.2 to 0.7
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0.8 to 1.4
2.1 to 3.0
Manganese (Mn), % 0.6 to 1.1
0.6 to 1.4
Silicon (Si), % 0.9 to 1.8
0.8 to 1.5
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants