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6066 Aluminum vs. AISI 440A Stainless Steel

6066 aluminum belongs to the aluminum alloys classification, while AISI 440A stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is AISI 440A stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 7.8 to 17
5.0 to 20
Fatigue Strength, MPa 94 to 130
270 to 790
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 95 to 240
450 to 1040
Tensile Strength: Ultimate (UTS), MPa 160 to 400
730 to 1790
Tensile Strength: Yield (Proof), MPa 93 to 360
420 to 1650

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 150
23
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1160
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
87 to 120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 16 to 39
26 to 65
Strength to Weight: Bending, points 23 to 43
23 to 43
Thermal Diffusivity, mm2/s 61
6.2
Thermal Shock Resistance, points 6.9 to 17
26 to 65

Alloy Composition


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Aluminum (Al), % 93 to 97
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.4
16 to 18
Copper (Cu), % 0.7 to 1.2
0
Iron (Fe), % 0 to 0.5
78.4 to 83.4
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.9 to 1.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants