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6066 Aluminum vs. EN 1.4458 Stainless Steel

6066 aluminum belongs to the aluminum alloys classification, while EN 1.4458 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is EN 1.4458 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 7.8 to 17
34
Fatigue Strength, MPa 94 to 130
150
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 160 to 400
510
Tensile Strength: Yield (Proof), MPa 93 to 360
190

Thermal Properties

Latent Heat of Fusion, J/g 410
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 130
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 8.3
5.4
Embodied Energy, MJ/kg 150
75
Embodied Water, L/kg 1160
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
140
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
89
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 16 to 39
17
Strength to Weight: Bending, points 23 to 43
18
Thermal Diffusivity, mm2/s 61
4.2
Thermal Shock Resistance, points 6.9 to 17
12

Alloy Composition


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Aluminum (Al), % 93 to 97
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.4
19 to 22
Copper (Cu), % 0.7 to 1.2
0 to 2.0
Iron (Fe), % 0 to 0.5
40.2 to 53
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0 to 2.0
Molybdenum (Mo), % 0
2.0 to 2.5
Nickel (Ni), % 0
26 to 30
Nitrogen (N), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.9 to 1.8
0 to 1.0
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0