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6066-T4 Aluminum vs. 7204-T4 Aluminum

Both 6066-T4 aluminum and 7204-T4 aluminum are aluminum alloys. Both are furnished in the T4 temper. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6066-T4 aluminum and the bottom bar is 7204-T4 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 16
13
Fatigue Strength, MPa 110
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
220
Tensile Strength: Ultimate (UTS), MPa 340
360
Tensile Strength: Yield (Proof), MPa 200
220

Thermal Properties

Latent Heat of Fusion, J/g 410
380
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 560
520
Specific Heat Capacity, J/kg-K 890
880
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
39
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.9
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 47
39
Resilience: Unit (Modulus of Resilience), kJ/m3 280
340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
47
Strength to Weight: Axial, points 34
34
Strength to Weight: Bending, points 39
39
Thermal Diffusivity, mm2/s 61
58
Thermal Shock Resistance, points 15
16

Alloy Composition


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Aluminum (Al), % 93 to 97
90.5 to 94.8
Chromium (Cr), % 0 to 0.4
0 to 0.3
Copper (Cu), % 0.7 to 1.2
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 0.8 to 1.4
1.0 to 2.0
Manganese (Mn), % 0.6 to 1.1
0.2 to 0.7
Silicon (Si), % 0.9 to 1.8
0 to 0.3
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15