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6463 Aluminum vs. 4045 Aluminum

Both 6463 aluminum and 4045 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 9.0 to 17
2.3
Fatigue Strength, MPa 45 to 76
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 86 to 150
69
Tensile Strength: Ultimate (UTS), MPa 140 to 230
120
Tensile Strength: Yield (Proof), MPa 82 to 200
64

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 660
600
Melting Onset (Solidus), °C 620
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
170
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
45
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
29
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 14 to 24
13
Strength to Weight: Bending, points 22 to 31
21
Thermal Diffusivity, mm2/s 79 to 86
74
Thermal Shock Resistance, points 6.3 to 10
5.7

Alloy Composition


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Aluminum (Al), % 97.9 to 99.4
87.4 to 91
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.15
0 to 0.8
Magnesium (Mg), % 0.45 to 0.9
0 to 0.050
Manganese (Mn), % 0 to 0.050
0 to 0.050
Silicon (Si), % 0.2 to 0.6
9.0 to 11
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15