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6463 Aluminum vs. 5049 Aluminum

Both 6463 aluminum and 5049 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 9.0 to 17
2.0 to 18
Fatigue Strength, MPa 45 to 76
79 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 86 to 150
130 to 190
Tensile Strength: Ultimate (UTS), MPa 140 to 230
210 to 330
Tensile Strength: Yield (Proof), MPa 82 to 200
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 620
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
140
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
35
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
59 to 570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 14 to 24
22 to 34
Strength to Weight: Bending, points 22 to 31
29 to 39
Thermal Diffusivity, mm2/s 79 to 86
56
Thermal Shock Resistance, points 6.3 to 10
9.3 to 15

Alloy Composition


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Aluminum (Al), % 97.9 to 99.4
94.7 to 97.9
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.15
0 to 0.5
Magnesium (Mg), % 0.45 to 0.9
1.6 to 2.5
Manganese (Mn), % 0 to 0.050
0.5 to 1.1
Silicon (Si), % 0.2 to 0.6
0 to 0.4
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15