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6463 Aluminum vs. 5657 Aluminum

Both 6463 aluminum and 5657 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 9.0 to 17
6.6 to 15
Fatigue Strength, MPa 45 to 76
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 86 to 150
92 to 110
Tensile Strength: Ultimate (UTS), MPa 140 to 230
150 to 200
Tensile Strength: Yield (Proof), MPa 82 to 200
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 620
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
210
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
54
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 14 to 24
15 to 20
Strength to Weight: Bending, points 22 to 31
23 to 28
Thermal Diffusivity, mm2/s 79 to 86
84
Thermal Shock Resistance, points 6.3 to 10
6.7 to 8.6

Alloy Composition


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Aluminum (Al), % 97.9 to 99.4
98.5 to 99.4
Copper (Cu), % 0 to 0.2
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.15
0 to 0.1
Magnesium (Mg), % 0.45 to 0.9
0.6 to 1.0
Manganese (Mn), % 0 to 0.050
0 to 0.030
Silicon (Si), % 0.2 to 0.6
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.050
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.050