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6463 Aluminum vs. 6025 Aluminum

Both 6463 aluminum and 6025 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 9.0 to 17
2.8 to 10
Fatigue Strength, MPa 45 to 76
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 86 to 150
110 to 140
Tensile Strength: Ultimate (UTS), MPa 140 to 230
190 to 240
Tensile Strength: Yield (Proof), MPa 82 to 200
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 620
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
33
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 14 to 24
19 to 24
Strength to Weight: Bending, points 22 to 31
26 to 31
Thermal Diffusivity, mm2/s 79 to 86
54
Thermal Shock Resistance, points 6.3 to 10
8.2 to 10

Alloy Composition


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Aluminum (Al), % 97.9 to 99.4
91.7 to 96.3
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.2
0.2 to 0.7
Iron (Fe), % 0 to 0.15
0 to 0.7
Magnesium (Mg), % 0.45 to 0.9
2.1 to 3.0
Manganese (Mn), % 0 to 0.050
0.6 to 1.4
Silicon (Si), % 0.2 to 0.6
0.8 to 1.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.050
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.15