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7020 Aluminum vs. SAE-AISI 5155 Steel

7020 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5155 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7020 aluminum and the bottom bar is SAE-AISI 5155 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 100
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.4 to 14
21
Fatigue Strength, MPa 110 to 130
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 110 to 230
390
Tensile Strength: Ultimate (UTS), MPa 190 to 390
620
Tensile Strength: Yield (Proof), MPa 120 to 310
380

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 210
420
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
49
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 46
110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 690
380
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 18 to 37
22
Strength to Weight: Bending, points 25 to 41
21
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 8.3 to 17
20

Alloy Composition


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Aluminum (Al), % 91.2 to 94.8
0
Carbon (C), % 0
0.51 to 0.59
Chromium (Cr), % 0.1 to 0.35
0.7 to 0.9
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.4
97.2 to 97.9
Magnesium (Mg), % 1.0 to 1.4
0
Manganese (Mn), % 0.050 to 0.5
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.35
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.25
0
Residuals, % 0 to 0.15
0