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7021 Aluminum vs. 5254 Aluminum

Both 7021 aluminum and 5254 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 9.4
3.4 to 22
Fatigue Strength, MPa 150
110 to 160
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 270
150 to 200
Tensile Strength: Ultimate (UTS), MPa 460
240 to 350
Tensile Strength: Yield (Proof), MPa 390
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 510
590
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
32
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
73 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
51
Strength to Weight: Axial, points 44
25 to 37
Strength to Weight: Bending, points 45
32 to 41
Thermal Diffusivity, mm2/s 59
52
Thermal Shock Resistance, points 20
10 to 16

Alloy Composition

Aluminum (Al), % 90.7 to 93.7
94.4 to 96.8
Chromium (Cr), % 0 to 0.050
0.15 to 0.35
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.4
0 to 0.45
Magnesium (Mg), % 1.2 to 1.8
3.1 to 3.9
Manganese (Mn), % 0 to 0.1
0 to 0.010
Silicon (Si), % 0 to 0.25
0 to 0.45
Titanium (Ti), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 5.0 to 6.0
0 to 0.2
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0
0 to 0.15