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7021 Aluminum vs. 5454 Aluminum

Both 7021 aluminum and 5454 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 9.4
2.3 to 18
Fatigue Strength, MPa 150
83 to 160
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 270
140 to 200
Tensile Strength: Ultimate (UTS), MPa 460
230 to 350
Tensile Strength: Yield (Proof), MPa 390
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 630
650
Melting Onset (Solidus), °C 510
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
34
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 44
23 to 36
Strength to Weight: Bending, points 45
30 to 41
Thermal Diffusivity, mm2/s 59
55
Thermal Shock Resistance, points 20
10 to 16

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
94.5 to 97.1
Chromium (Cr), % 0 to 0.050
0.050 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.4
Magnesium (Mg), % 1.2 to 1.8
2.4 to 3.0
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Silicon (Si), % 0 to 0.25
0 to 0.25
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 5.0 to 6.0
0 to 0.25
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0 to 0.15