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7021 Aluminum vs. AISI 302 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while AISI 302 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is AISI 302 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.4
4.5 to 46
Fatigue Strength, MPa 150
210 to 520
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 270
400 to 830
Tensile Strength: Ultimate (UTS), MPa 460
580 to 1430
Tensile Strength: Yield (Proof), MPa 390
230 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 200
710
Melting Completion (Liquidus), °C 630
1420
Melting Onset (Solidus), °C 510
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1140
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
59 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
140 to 3070
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 44
21 to 51
Strength to Weight: Bending, points 45
20 to 36
Thermal Diffusivity, mm2/s 59
4.4
Thermal Shock Resistance, points 20
12 to 31

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.050
17 to 19
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
67.9 to 75
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.25
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0