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7021 Aluminum vs. SAE-AISI 1541 Steel

7021 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1541 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is SAE-AISI 1541 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.4
11 to 17
Fatigue Strength, MPa 150
260 to 420
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 270
440 to 480
Tensile Strength: Ultimate (UTS), MPa 460
720 to 790
Tensile Strength: Yield (Proof), MPa 390
390 to 680

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 200
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1140
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
78 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
410 to 1250
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 44
25 to 28
Strength to Weight: Bending, points 45
23 to 24
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 20
23 to 25

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0.36 to 0.44
Chromium (Cr), % 0 to 0.050
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
97.8 to 98.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0