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7021 Aluminum vs. S32803 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while S32803 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is S32803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 9.4
18
Fatigue Strength, MPa 150
350
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 270
420
Tensile Strength: Ultimate (UTS), MPa 460
680
Tensile Strength: Yield (Proof), MPa 390
560

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 510
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1140
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
120
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
760
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 44
25
Strength to Weight: Bending, points 45
22
Thermal Diffusivity, mm2/s 59
4.4
Thermal Shock Resistance, points 20
22

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0 to 0.050
28 to 29
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
62.9 to 67.1
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0
3.0 to 4.0
Niobium (Nb), % 0
0.15 to 0.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.25
0 to 0.55
Sulfur (S), % 0
0 to 0.0035
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0