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7021 Aluminum vs. S44535 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while S44535 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is S44535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.4
28
Fatigue Strength, MPa 150
210
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 270
290
Tensile Strength: Ultimate (UTS), MPa 460
450
Tensile Strength: Yield (Proof), MPa 390
290

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 200
1000
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 510
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1140
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
110
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 44
16
Strength to Weight: Bending, points 45
17
Thermal Diffusivity, mm2/s 59
5.6
Thermal Shock Resistance, points 20
15

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.050
20 to 24
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.4
73.2 to 79.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0.3 to 0.8
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0.030 to 0.2
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0