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7049 Aluminum vs. AISI 204 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 6.2 to 7.0
23 to 39
Fatigue Strength, MPa 160 to 170
320 to 720
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 300 to 310
500 to 700
Tensile Strength: Ultimate (UTS), MPa 510 to 530
730 to 1100
Tensile Strength: Yield (Proof), MPa 420 to 450
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 180
850
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 480
1370
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.4
Embodied Energy, MJ/kg 140
35
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 46 to 47
27 to 40
Strength to Weight: Bending, points 46 to 47
24 to 31
Thermal Diffusivity, mm2/s 51
4.1
Thermal Shock Resistance, points 22 to 23
16 to 24

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.1 to 0.22
15 to 17
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.35
69.6 to 76.4
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0