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7049 Aluminum vs. AISI 205 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 6.2 to 7.0
11 to 51
Fatigue Strength, MPa 160 to 170
410 to 640
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 300 to 310
560 to 850
Tensile Strength: Ultimate (UTS), MPa 510 to 530
800 to 1430
Tensile Strength: Yield (Proof), MPa 420 to 450
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 180
880
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 480
1340
Specific Heat Capacity, J/kg-K 860
480
Thermal Expansion, µm/m-K 23
18

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.1
2.6
Embodied Energy, MJ/kg 140
37
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
510 to 3060
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
26
Strength to Weight: Axial, points 46 to 47
29 to 52
Strength to Weight: Bending, points 46 to 47
25 to 37
Thermal Shock Resistance, points 22 to 23
16 to 29

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0.1 to 0.22
16.5 to 18.5
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.35
62.6 to 68.1
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0