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7049 Aluminum vs. AWS ER80S-Ni3

7049 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni3 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
27
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 510 to 530
630
Tensile Strength: Yield (Proof), MPa 420 to 450
530

Thermal Properties

Latent Heat of Fusion, J/g 370
260
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
4.0
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.7
Embodied Energy, MJ/kg 140
23
Embodied Water, L/kg 1110
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
160
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 46 to 47
22
Strength to Weight: Bending, points 46 to 47
21
Thermal Diffusivity, mm2/s 51
14
Thermal Shock Resistance, points 22 to 23
19

Alloy Composition


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Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.1 to 0.22
0
Copper (Cu), % 1.2 to 1.9
0 to 0.35
Iron (Fe), % 0 to 0.35
93.2 to 96.6
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 1.3
Nickel (Ni), % 0
3.0 to 3.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0 to 0.5