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7049 Aluminum vs. EN 1.4542 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
5.7 to 20
Fatigue Strength, MPa 160 to 170
370 to 640
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 300 to 310
550 to 860
Tensile Strength: Ultimate (UTS), MPa 510 to 530
880 to 1470
Tensile Strength: Yield (Proof), MPa 420 to 450
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 480
1380
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.7
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
880 to 4360
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 46 to 47
31 to 52
Strength to Weight: Bending, points 46 to 47
26 to 37
Thermal Diffusivity, mm2/s 51
4.3
Thermal Shock Resistance, points 22 to 23
29 to 49

Alloy Composition


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Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.1 to 0.22
15 to 17
Copper (Cu), % 1.2 to 1.9
3.0 to 5.0
Iron (Fe), % 0 to 0.35
69.6 to 79
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0