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7049 Aluminum vs. SAE-AISI 4340 Steel

7049 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is SAE-AISI 4340 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
210 to 360
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
12 to 22
Fatigue Strength, MPa 160 to 170
330 to 740
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 300 to 310
430 to 770
Tensile Strength: Ultimate (UTS), MPa 510 to 530
690 to 1280
Tensile Strength: Yield (Proof), MPa 420 to 450
470 to 1150

Thermal Properties

Latent Heat of Fusion, J/g 370
250
Maximum Temperature: Mechanical, °C 180
430
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 480
1420
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 130
44
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.5
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.7
Embodied Energy, MJ/kg 140
22
Embodied Water, L/kg 1110
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
79 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
590 to 3490
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 46 to 47
24 to 45
Strength to Weight: Bending, points 46 to 47
22 to 33
Thermal Diffusivity, mm2/s 51
12
Thermal Shock Resistance, points 22 to 23
20 to 38

Alloy Composition


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Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0.1 to 0.22
0.7 to 0.9
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.35
95.1 to 96.3
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0.6 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.25
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0