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7049 Aluminum vs. S15500 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
290 to 430
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
6.8 to 16
Fatigue Strength, MPa 160 to 170
350 to 650
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 300 to 310
540 to 870
Tensile Strength: Ultimate (UTS), MPa 510 to 530
890 to 1490
Tensile Strength: Yield (Proof), MPa 420 to 450
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 480
1380
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.7
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
890 to 4460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 46 to 47
32 to 53
Strength to Weight: Bending, points 46 to 47
26 to 37
Thermal Diffusivity, mm2/s 51
4.6
Thermal Shock Resistance, points 22 to 23
30 to 50

Alloy Composition


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Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.1 to 0.22
14 to 15.5
Copper (Cu), % 1.2 to 1.9
2.5 to 4.5
Iron (Fe), % 0 to 0.35
71.9 to 79.9
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0