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7049A Aluminum vs. AISI 204 Stainless Steel

7049A aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049A aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 5.0 to 5.7
23 to 39
Fatigue Strength, MPa 180
320 to 720
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 340 to 350
500 to 700
Tensile Strength: Ultimate (UTS), MPa 580 to 590
730 to 1100
Tensile Strength: Yield (Proof), MPa 500 to 530
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 200
850
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 430
1370
Specific Heat Capacity, J/kg-K 850
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 32
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 1800 to 1990
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 52 to 53
27 to 40
Strength to Weight: Bending, points 50 to 51
24 to 31
Thermal Diffusivity, mm2/s 50
4.1
Thermal Shock Resistance, points 25
16 to 24

Alloy Composition


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Aluminum (Al), % 84.6 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
15 to 17
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.5
69.6 to 76.4
Magnesium (Mg), % 2.1 to 3.1
0
Manganese (Mn), % 0 to 0.5
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 7.2 to 8.4
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0