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7075 Aluminum vs. S38815 Stainless Steel

7075 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.8 to 12
34
Fatigue Strength, MPa 110 to 190
230
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 150 to 340
410
Tensile Strength: Ultimate (UTS), MPa 240 to 590
610
Tensile Strength: Yield (Proof), MPa 120 to 510
290

Thermal Properties

Latent Heat of Fusion, J/g 380
370
Maximum Temperature: Mechanical, °C 200
860
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 480
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 3.0
7.5
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1120
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 44
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 1870
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 22 to 54
22
Strength to Weight: Bending, points 28 to 52
21
Thermal Shock Resistance, points 10 to 25
15

Alloy Composition


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Aluminum (Al), % 86.9 to 91.4
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.18 to 0.28
13 to 15
Copper (Cu), % 1.2 to 2.0
0.75 to 1.5
Iron (Fe), % 0 to 0.5
56.1 to 67
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0