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7075-T651 Aluminum vs. S31803 Stainless Steel

7075-T651 aluminum belongs to the aluminum alloys classification, while S31803 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075-T651 aluminum and the bottom bar is S31803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
260
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 8.2
29
Fatigue Strength, MPa 160
370
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
80
Shear Strength, MPa 330
460
Tensile Strength: Ultimate (UTS), MPa 550
710
Tensile Strength: Yield (Proof), MPa 460
500

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 200
1060
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 480
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 98
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
17
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.6
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1120
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43
180
Resilience: Unit (Modulus of Resilience), kJ/m3 1510
630
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 51
25
Strength to Weight: Bending, points 49
23
Thermal Diffusivity, mm2/s 50
4.3
Thermal Shock Resistance, points 24
20

Alloy Composition


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Aluminum (Al), % 86.9 to 91.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.18 to 0.28
21 to 23
Copper (Cu), % 1.2 to 2.0
0
Iron (Fe), % 0 to 0.5
63.7 to 71.9
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
0 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
4.5 to 6.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0