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7076 Aluminum vs. S42300 Stainless Steel

7076 aluminum belongs to the aluminum alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7076 aluminum and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 6.2
9.1
Fatigue Strength, MPa 170
440
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 310
650
Tensile Strength: Ultimate (UTS), MPa 530
1100
Tensile Strength: Yield (Proof), MPa 460
850

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 630
1470
Melting Onset (Solidus), °C 460
1420
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 100
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1110
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31
93
Resilience: Unit (Modulus of Resilience), kJ/m3 1510
1840
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 49
39
Strength to Weight: Bending, points 48
30
Thermal Diffusivity, mm2/s 54
6.8
Thermal Shock Resistance, points 23
40

Alloy Composition


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Aluminum (Al), % 86.9 to 91.2
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0
11 to 12
Copper (Cu), % 0.3 to 1.0
0
Iron (Fe), % 0 to 0.6
82 to 85.1
Magnesium (Mg), % 1.2 to 2.0
0
Manganese (Mn), % 0.3 to 0.8
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 7.0 to 8.0
0
Residuals, % 0 to 0.15
0