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7116 Aluminum vs. 5454 Aluminum

Both 7116 aluminum and 5454 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 7.8
2.3 to 18
Fatigue Strength, MPa 160
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 220
140 to 200
Tensile Strength: Ultimate (UTS), MPa 370
230 to 350
Tensile Strength: Yield (Proof), MPa 330
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 790
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 35
23 to 36
Strength to Weight: Bending, points 39
30 to 41
Thermal Diffusivity, mm2/s 58
55
Thermal Shock Resistance, points 16
10 to 16

Alloy Composition


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Aluminum (Al), % 91.5 to 94.5
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0.5 to 1.1
0 to 0.1
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
0 to 0.4
Magnesium (Mg), % 0.8 to 1.4
2.4 to 3.0
Manganese (Mn), % 0 to 0.050
0.5 to 1.0
Silicon (Si), % 0 to 0.15
0 to 0.25
Titanium (Ti), % 0 to 0.050
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15