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7116 Aluminum vs. 7204 Aluminum

Both 7116 aluminum and 7204 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 7.8
11 to 13
Fatigue Strength, MPa 160
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 220
130 to 220
Tensile Strength: Ultimate (UTS), MPa 370
220 to 380
Tensile Strength: Yield (Proof), MPa 330
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 380
380
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
520
Specific Heat Capacity, J/kg-K 880
880
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
39
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.9
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 790
110 to 710
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
47
Strength to Weight: Axial, points 35
21 to 36
Strength to Weight: Bending, points 39
28 to 40
Thermal Diffusivity, mm2/s 58
58
Thermal Shock Resistance, points 16
9.4 to 16

Alloy Composition


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Aluminum (Al), % 91.5 to 94.5
90.5 to 94.8
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0.5 to 1.1
0 to 0.2
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
0 to 0.35
Magnesium (Mg), % 0.8 to 1.4
1.0 to 2.0
Manganese (Mn), % 0 to 0.050
0.2 to 0.7
Silicon (Si), % 0 to 0.15
0 to 0.3
Titanium (Ti), % 0 to 0.050
0 to 0.2
Vanadium (V), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 4.2 to 5.2
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15