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7178 Aluminum vs. 5042 Aluminum

Both 7178 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 7178 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 4.5 to 12
1.1 to 3.4
Fatigue Strength, MPa 120 to 210
97 to 120
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 140 to 380
200
Tensile Strength: Ultimate (UTS), MPa 240 to 640
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 560
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 480
570
Specific Heat Capacity, J/kg-K 860
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
33
Electrical Conductivity: Equal Weight (Specific), % IACS 91
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 52
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 2220
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 21 to 58
35 to 37
Strength to Weight: Bending, points 28 to 54
40 to 42
Thermal Diffusivity, mm2/s 47
53
Thermal Shock Resistance, points 10 to 28
15 to 16

Alloy Composition


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Aluminum (Al), % 85.4 to 89.5
94.2 to 96.8
Chromium (Cr), % 0.18 to 0.28
0 to 0.1
Copper (Cu), % 1.6 to 2.4
0 to 0.15
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 2.4 to 3.1
3.0 to 4.0
Manganese (Mn), % 0 to 0.3
0.2 to 0.5
Silicon (Si), % 0 to 0.4
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 6.3 to 7.3
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15