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7178 Aluminum vs. Zamak 2

7178 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7178 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 4.5 to 12
6.0
Fatigue Strength, MPa 120 to 210
59
Poisson's Ratio 0.32
0.26
Shear Modulus, GPa 27
33
Shear Strength, MPa 140 to 380
320
Tensile Strength: Ultimate (UTS), MPa 240 to 640
360
Tensile Strength: Yield (Proof), MPa 120 to 560
270

Thermal Properties

Latent Heat of Fusion, J/g 370
130
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 480
380
Specific Heat Capacity, J/kg-K 860
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 23
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
25
Electrical Conductivity: Equal Weight (Specific), % IACS 91
35

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.1
6.5
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1110
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 52
20
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 2220
420
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 21 to 58
15
Strength to Weight: Bending, points 28 to 54
17
Thermal Diffusivity, mm2/s 47
41
Thermal Shock Resistance, points 10 to 28
11

Alloy Composition


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Aluminum (Al), % 85.4 to 89.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0.18 to 0.28
0
Copper (Cu), % 1.6 to 2.4
2.5 to 3.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 2.4 to 3.1
0.020 to 0.060
Manganese (Mn), % 0 to 0.3
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 6.3 to 7.3
92.2 to 94
Residuals, % 0 to 0.15
0