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7204 Aluminum vs. 4045 Aluminum

Both 7204 aluminum and 4045 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 11 to 13
2.3
Fatigue Strength, MPa 110 to 130
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 130 to 220
69
Tensile Strength: Ultimate (UTS), MPa 220 to 380
120
Tensile Strength: Yield (Proof), MPa 120 to 310
64

Thermal Properties

Latent Heat of Fusion, J/g 380
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
580
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
170
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
45
Electrical Conductivity: Equal Weight (Specific), % IACS 120
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.6
Embodied Carbon, kg CO2/kg material 8.4
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
29
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
54
Strength to Weight: Axial, points 21 to 36
13
Strength to Weight: Bending, points 28 to 40
21
Thermal Diffusivity, mm2/s 58
74
Thermal Shock Resistance, points 9.4 to 16
5.7

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
87.4 to 91
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.35
0 to 0.8
Magnesium (Mg), % 1.0 to 2.0
0 to 0.050
Manganese (Mn), % 0.2 to 0.7
0 to 0.050
Silicon (Si), % 0 to 0.3
9.0 to 11
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.1
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15