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7204 Aluminum vs. 5110A Aluminum

Both 7204 aluminum and 5110A aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 5110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
4.5 to 28
Fatigue Strength, MPa 110 to 130
37 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
66 to 110
Tensile Strength: Ultimate (UTS), MPa 220 to 380
100 to 190
Tensile Strength: Yield (Proof), MPa 120 to 310
32 to 170

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
57
Electrical Conductivity: Equal Weight (Specific), % IACS 120
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
6.8 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
7.6 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
10 to 19
Strength to Weight: Bending, points 28 to 40
18 to 27
Thermal Diffusivity, mm2/s 58
91
Thermal Shock Resistance, points 9.4 to 16
4.5 to 8.4

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
98.5 to 99.8
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.35
0 to 0.25
Magnesium (Mg), % 1.0 to 2.0
0.2 to 0.6
Manganese (Mn), % 0.2 to 0.7
0 to 0.2
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.030
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.1

Comparable Variants