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7204-T4 Aluminum vs. AZ81A-T4 Magnesium

7204-T4 aluminum belongs to the aluminum alloys classification, while AZ81A-T4 magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 7204-T4 aluminum and the bottom bar is AZ81A-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 13
8.8
Fatigue Strength, MPa 110
78
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 220
130
Tensile Strength: Ultimate (UTS), MPa 360
240
Tensile Strength: Yield (Proof), MPa 220
84

Thermal Properties

Latent Heat of Fusion, J/g 380
350
Maximum Temperature: Mechanical, °C 210
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
500
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 150
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
65

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
1.7
Embodied Carbon, kg CO2/kg material 8.4
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
17
Resilience: Unit (Modulus of Resilience), kJ/m3 340
78
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
70
Strength to Weight: Axial, points 34
39
Strength to Weight: Bending, points 39
50
Thermal Diffusivity, mm2/s 58
50
Thermal Shock Resistance, points 16
14

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
7.0 to 8.1
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 1.0 to 2.0
89.8 to 92.5
Manganese (Mn), % 0.2 to 0.7
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0.4 to 1.0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.3