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7204-T6 Aluminum vs. AZ80A-T6 Magnesium

7204-T6 aluminum belongs to the aluminum alloys classification, while AZ80A-T6 magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 7204-T6 aluminum and the bottom bar is AZ80A-T6 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 11
8.5
Fatigue Strength, MPa 130
140
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 220
170
Tensile Strength: Ultimate (UTS), MPa 380
320
Tensile Strength: Yield (Proof), MPa 310
230

Thermal Properties

Latent Heat of Fusion, J/g 380
350
Maximum Temperature: Mechanical, °C 210
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
490
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 150
77
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
59

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
1.7
Embodied Carbon, kg CO2/kg material 8.4
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 40
24
Resilience: Unit (Modulus of Resilience), kJ/m3 710
550
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
69
Strength to Weight: Axial, points 36
51
Strength to Weight: Bending, points 40
60
Thermal Diffusivity, mm2/s 58
45
Thermal Shock Resistance, points 16
19

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
7.8 to 9.2
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.0050
Magnesium (Mg), % 1.0 to 2.0
89 to 91.9
Manganese (Mn), % 0.2 to 0.7
0.12 to 0.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.3
0 to 0.1
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0.2 to 0.8
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.3