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7475 Aluminum vs. S15500 Stainless Steel

7475 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7475 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10 to 12
6.8 to 16
Fatigue Strength, MPa 190 to 210
350 to 650
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 320 to 350
540 to 870
Tensile Strength: Ultimate (UTS), MPa 530 to 590
890 to 1490
Tensile Strength: Yield (Proof), MPa 440 to 520
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 480
1380
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 160
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 42
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 98 to 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 53 to 68
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 1390 to 1920
890 to 4460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 49 to 55
32 to 53
Strength to Weight: Bending, points 48 to 52
26 to 37
Thermal Diffusivity, mm2/s 53 to 63
4.6
Thermal Shock Resistance, points 23 to 26
30 to 50

Alloy Composition


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Aluminum (Al), % 88.6 to 91.6
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.18 to 0.25
14 to 15.5
Copper (Cu), % 1.2 to 1.9
2.5 to 4.5
Iron (Fe), % 0 to 0.12
71.9 to 79.9
Magnesium (Mg), % 1.9 to 2.6
0
Manganese (Mn), % 0 to 0.060
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.060
0
Zinc (Zn), % 5.1 to 6.2
0
Residuals, % 0 to 0.15
0