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7475 Aluminum vs. S35140 Stainless Steel

7475 aluminum belongs to the aluminum alloys classification, while S35140 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7475 aluminum and the bottom bar is S35140 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10 to 12
34
Fatigue Strength, MPa 190 to 210
250
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 320 to 350
460
Tensile Strength: Ultimate (UTS), MPa 530 to 590
690
Tensile Strength: Yield (Proof), MPa 440 to 520
310

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 480
1370
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140 to 160
14
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 42
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 98 to 120
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 8.2
5.5
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1130
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 53 to 68
190
Resilience: Unit (Modulus of Resilience), kJ/m3 1390 to 1920
250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 49 to 55
24
Strength to Weight: Bending, points 48 to 52
22
Thermal Diffusivity, mm2/s 53 to 63
3.7
Thermal Shock Resistance, points 23 to 26
16

Alloy Composition


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Aluminum (Al), % 88.6 to 91.6
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.18 to 0.25
20 to 22
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.12
44.1 to 52.7
Magnesium (Mg), % 1.9 to 2.6
0
Manganese (Mn), % 0 to 0.060
1.0 to 3.0
Molybdenum (Mo), % 0
1.0 to 2.0
Nickel (Ni), % 0
25 to 27
Niobium (Nb), % 0
0.25 to 0.75
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.1
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.060
0
Zinc (Zn), % 5.1 to 6.2
0
Residuals, % 0 to 0.15
0