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7475 Aluminum vs. S44800 Stainless Steel

7475 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7475 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 10 to 12
23
Fatigue Strength, MPa 190 to 210
300
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 320 to 350
370
Tensile Strength: Ultimate (UTS), MPa 530 to 590
590
Tensile Strength: Yield (Proof), MPa 440 to 520
450

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 160
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 42
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 98 to 120
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.2
3.8
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1130
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 53 to 68
120
Resilience: Unit (Modulus of Resilience), kJ/m3 1390 to 1920
480
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 49 to 55
21
Strength to Weight: Bending, points 48 to 52
20
Thermal Diffusivity, mm2/s 53 to 63
4.6
Thermal Shock Resistance, points 23 to 26
19

Alloy Composition

Aluminum (Al), % 88.6 to 91.6
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0.18 to 0.25
28 to 30
Copper (Cu), % 1.2 to 1.9
0 to 0.15
Iron (Fe), % 0 to 0.12
62.6 to 66.5
Magnesium (Mg), % 1.9 to 2.6
0
Manganese (Mn), % 0 to 0.060
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.1
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.060
0
Zinc (Zn), % 5.1 to 6.2
0
Residuals, % 0 to 0.15
0