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772.0 Aluminum vs. AWS E385

772.0 aluminum belongs to the aluminum alloys classification, while AWS E385 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 772.0 aluminum and the bottom bar is AWS E385.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 6.3 to 8.4
34
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 260 to 320
580

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 870
460
Thermal Conductivity, W/m-K 150
14
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 3.0
8.1
Embodied Carbon, kg CO2/kg material 8.0
5.8
Embodied Energy, MJ/kg 150
79
Embodied Water, L/kg 1140
200

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 25 to 31
20
Strength to Weight: Bending, points 31 to 36
19
Thermal Diffusivity, mm2/s 58
3.6
Thermal Shock Resistance, points 11 to 14
15

Alloy Composition


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Aluminum (Al), % 91.2 to 93.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.060 to 0.2
19.5 to 21.5
Copper (Cu), % 0 to 0.1
1.2 to 2.0
Iron (Fe), % 0 to 0.15
41.8 to 50.1
Magnesium (Mg), % 0.6 to 0.8
0
Manganese (Mn), % 0 to 0.1
1.0 to 2.5
Molybdenum (Mo), % 0
4.2 to 5.2
Nickel (Ni), % 0
24 to 26
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0 to 0.9
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.2
0
Zinc (Zn), % 6.0 to 7.0
0
Residuals, % 0 to 0.15
0