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772.0 Aluminum vs. Zamak 5

772.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 772.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 6.3 to 8.4
6.3
Fatigue Strength, MPa 94 to 160
56
Poisson's Ratio 0.32
0.25
Shear Modulus, GPa 26
33
Tensile Strength: Ultimate (UTS), MPa 260 to 320
330
Tensile Strength: Yield (Proof), MPa 220 to 250
240

Thermal Properties

Latent Heat of Fusion, J/g 380
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1140
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 25
19
Resilience: Unit (Modulus of Resilience), kJ/m3 350 to 430
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 25 to 31
14
Strength to Weight: Bending, points 31 to 36
16
Thermal Diffusivity, mm2/s 58
42
Thermal Shock Resistance, points 11 to 14
9.9

Alloy Composition


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Aluminum (Al), % 91.2 to 93.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0.060 to 0.2
0
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Iron (Fe), % 0 to 0.15
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.6 to 0.8
0.025 to 0.080
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.15
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.1 to 0.2
0
Zinc (Zn), % 6.0 to 7.0
94.3 to 95.7
Residuals, % 0 to 0.15
0