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8021 Aluminum vs. AISI 405 Stainless Steel

8021 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8021 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.3
22
Fatigue Strength, MPa 61
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 160
470
Tensile Strength: Yield (Proof), MPa 130
200

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 640
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 180
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
7.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4
84
Resilience: Unit (Modulus of Resilience), kJ/m3 130
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 16
17
Strength to Weight: Bending, points 23
17
Thermal Diffusivity, mm2/s 88
8.1
Thermal Shock Resistance, points 7.0
16

Alloy Composition


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Aluminum (Al), % 98 to 98.8
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
11.5 to 14.5
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 1.2 to 1.7
82.5 to 88.4
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 0.15
0