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8079 Aluminum vs. S40945 Stainless Steel

8079 aluminum belongs to the aluminum alloys classification, while S40945 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8079 aluminum and the bottom bar is S40945 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.2
25
Fatigue Strength, MPa 56
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 150
430
Tensile Strength: Yield (Proof), MPa 120
230

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 230
26
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 190
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
8.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1180
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1
89
Resilience: Unit (Modulus of Resilience), kJ/m3 110
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 15
15
Strength to Weight: Bending, points 22
16
Thermal Diffusivity, mm2/s 92
6.9
Thermal Shock Resistance, points 6.4
15

Alloy Composition


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Aluminum (Al), % 98.1 to 99.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0.7 to 1.3
85.1 to 89.3
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.18 to 0.4
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.050 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.050 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0