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8090 Aluminum vs. S28200 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while S28200 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is S28200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 3.5 to 13
45
Fatigue Strength, MPa 91 to 140
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 340 to 490
870
Tensile Strength: Yield (Proof), MPa 210 to 420
460

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
900
Melting Completion (Liquidus), °C 660
1380
Melting Onset (Solidus), °C 600
1330
Specific Heat Capacity, J/kg-K 960
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 18
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.6
2.8
Embodied Energy, MJ/kg 170
41
Embodied Water, L/kg 1160
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
330
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
540
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 34 to 49
32
Strength to Weight: Bending, points 39 to 50
27
Thermal Shock Resistance, points 15 to 22
17

Alloy Composition


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Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 1.0 to 1.6
0.75 to 1.3
Iron (Fe), % 0 to 0.3
57.7 to 64.1
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
17 to 19
Molybdenum (Mo), % 0
0.75 to 1.3
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0