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8090 Aluminum vs. Zamak 3

8090 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
86
Elongation at Break, % 3.5 to 13
11
Fatigue Strength, MPa 91 to 140
48
Fracture Toughness, MPa-m1/2 23 to 130
12
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 25
33
Tensile Strength: Ultimate (UTS), MPa 340 to 490
280
Tensile Strength: Yield (Proof), MPa 210 to 420
210

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 190
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 600
380
Specific Heat Capacity, J/kg-K 960
410
Thermal Conductivity, W/m-K 95 to 160
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
27
Electrical Conductivity: Equal Weight (Specific), % IACS 66
38

Otherwise Unclassified Properties

Base Metal Price, % relative 18
11
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.6
3.0
Embodied Energy, MJ/kg 170
57
Embodied Water, L/kg 1160
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
28
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 34 to 49
12
Strength to Weight: Bending, points 39 to 50
15
Thermal Diffusivity, mm2/s 36 to 60
43
Thermal Shock Resistance, points 15 to 22
8.6

Alloy Composition


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Aluminum (Al), % 93 to 98.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 1.0 to 1.6
0 to 0.25
Iron (Fe), % 0 to 0.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0.020 to 0.060
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
95.3 to 96.5
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0