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8090 Aluminum vs. ZA-27

8090 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 28% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
78
Elongation at Break, % 3.5 to 13
2.0 to 4.5
Fatigue Strength, MPa 91 to 140
110 to 170
Fracture Toughness, MPa-m1/2 23 to 130
20 to 24
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
31
Tensile Strength: Ultimate (UTS), MPa 340 to 490
400 to 430
Tensile Strength: Yield (Proof), MPa 210 to 420
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 190
120
Melting Completion (Liquidus), °C 660
480
Melting Onset (Solidus), °C 600
380
Specific Heat Capacity, J/kg-K 960
530
Thermal Conductivity, W/m-K 95 to 160
130
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
30
Electrical Conductivity: Equal Weight (Specific), % IACS 66
53

Otherwise Unclassified Properties

Base Metal Price, % relative 18
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.6
4.2
Embodied Energy, MJ/kg 170
80
Embodied Water, L/kg 1160
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
28
Strength to Weight: Axial, points 34 to 49
22 to 24
Strength to Weight: Bending, points 39 to 50
24 to 25
Thermal Diffusivity, mm2/s 36 to 60
47
Thermal Shock Resistance, points 15 to 22
14 to 15

Alloy Composition


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Aluminum (Al), % 93 to 98.4
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 1.0 to 1.6
2.0 to 2.5
Iron (Fe), % 0 to 0.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0.010 to 0.020
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
69.3 to 73
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0