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850.0 Aluminum vs. 5042 Aluminum

Both 850.0 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 850.0 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 7.9
1.1 to 3.4
Fatigue Strength, MPa 59
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 100
200
Tensile Strength: Ultimate (UTS), MPa 140
340 to 360
Tensile Strength: Yield (Proof), MPa 76
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 370
570
Specific Heat Capacity, J/kg-K 850
900
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 42
550 to 720
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 44
50
Strength to Weight: Axial, points 12
35 to 37
Strength to Weight: Bending, points 19
40 to 42
Thermal Diffusivity, mm2/s 69
53
Thermal Shock Resistance, points 6.1
15 to 16

Alloy Composition


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Aluminum (Al), % 88.3 to 93.1
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 0 to 0.1
3.0 to 4.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.5
Nickel (Ni), % 0.7 to 1.3
0
Silicon (Si), % 0 to 0.7
0 to 0.2
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.3
0 to 0.15